Rigid flex printed circuit boards are boards that use a combination of flexible and rigid board technologies. Most rigid flex boards consist of multiple layers of flexible circuit substrates attached to one or more rigid boards externally and/or internally, depending upon the design of the application. The flexible substrates are designed to be in a constant state of flex and are usually formed into the flexed curve during manufacturing or installation.
Rigid flex designs are more challenging than the design of a typical rigid board environment, as these boards are designed in a 3D space, offering greater spatial efficiency. By being able to design in three dimensions designers can twist, fold and roll the flexible board substrates to achieve their desired shape for the final application's package.
We build relationships with the best rigid flex PCB manufacturers available so we can provide you with the best product for your applications. We can provide rigid flex for complex multilayer commercial applications or high-reliability MilSpec printed circuit boards. Whatever your rigid flex PCB needs are, we can facilitate this process and ensure you get exactly what you need in a short amount of time.
We can turn your rigid flex PCBs in as fast as 48 hours.
|Drill to copper – Outer layers||8 mil|
|Drill to copper – Inner layers||10 mil|
|Copper Thickness||0.5 oz - 4 oz|
|Minimum Hole Size||0.004"|
|Minimum Pitch||0.5 mm|
|Copper to board edge||0.007"|
|Coverlay Web (Kapton)||0.006"|
Rigid flexible PCBs offer a wide array of applications, ranging from military weaponry and aerospace systems to cell phones and digital cameras. Increasingly, rigid flex board fabrication has been used in medical devices such as pacemakers for their space and weight reduction capabilities. The same advantages for rigid flex PCB usage can be applied to military weaponry and weapon control systems
In consumer products, rigid flex doesn't just maximize space and weight but greatly improves reliability, eliminating many needs for solder joints and delicate, fragile wiring that are prone to connection issues. These are just some examples, but rigid flex PCBs can be used to benefit nearly all advanced electrical applications including testing equipment, tools and automobiles. Not sure what technology needs to be used for your project? Call our experts and we can help you figure out whether you need rigid flex, flex PCB, RF PCB or other technology.
Whether producing a rigid flex prototype or production quantities requiring large scale PCB fabrication and PCB assembly, the technology is well proven and reliable. The flex PCB portion is particularly good in overcoming space and weight issues with spatial degrees of freedom.
Careful consideration of flex-rigid solutions and a proper assessment of the available options at the early stages in the PCB design phase will return significant benefits. It is critical the PCB fabricator is involved early in the design process to ensure the design and fab portions are both in coordination and to account for final product variations.
The manufacturing phase is also more complex and time consuming than rigid board fabrication. All the flexible components of the rigid flex assembly have completely different handling, etching and soldering processes than rigid FR4 boards.
During the PCB design process, certain considerations must be taken into account for final product size variations. In the manufacture of rigid flex boards, the flexible polyimide core will shrink once the bonded copper foil is etched away. This variation must be accounted for in the design process.
The final assembly process requires the flex portions to be bent into shape, stressing the flex laminations with the potential to cause stress fractures.
We are experts in rigid flex fabrication. Call us for help in the design process: 800.SFC.5143 or chat with our expert staff.