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Printed circuit board inspection

PCB Assembly

Circuit Board Assembly

One-Stop Full & Partial Turnkey PCBA

PCB Assembly requires knowledge beyond just PCB components and assembly; it also requires expertise in printed circuit board design, layout, PCB fabrication, and applications of the final product. High quality PCB assembly services are a key piece of the puzzle required in delivering the perfect product to market the first time - without rework or assembly errors.

San Francisco Circuits is a one-stop solution for all circuit board production services - fabrication, testing/inspections, and assembly.

Our clients hire us to be their full or partial turn-key provider from manufacturing to assembly and testing. Through our strong network of well-proven partners, we can provide the most advanced and nearly limitless capabilities for your prototype or production PCB run.

Save yourself the trouble that comes with the procurement process and dealing with multiple components vendors. Our experts will find you the best parts for your final product.

Check out our PCB component overages "cheat sheet" to help you know how many of each component size need to be ordered and at what quantity.

Get your PCBs Built-Fast.

Contact us for a PCB quote
or call us at 1-800-SFC-5143

PCB Assembly

 

We offer the following PCB assembly services:
  • Quick-turn prototype assembly
  • Turn-key
  • Partial turn-key
  • Consignment
  • RoHS compliant lead-free assembly
  • Non-RoHS assembly
  • Conformal coating
  • Testing Services
Capabilities Testing Services

Surface Mount Technology / Parts (SMT Assembly)

Through-Hole Device / Parts (THD)

Mixed Parts: SMT & THD assembly

BGA / Micro BGA / uBGA

QFN, POP & lead-less chips

2800 pin-count BGA

0201 / 1005 passive components

0.3 / 0.4 Pitch

PoP Package

Flip-chip under-filled CCGA

BGA Interposer / Stack-up

and more…

X-Ray (2-D and 3-D)

BGA X-Ray Inspection

AOI Testing (Automated Optical Inspection)

ICT Testing (In-Circuit Testing)

Functional Testing (at the board & system level)

Flying Probe

Rework

BGA Rework

Engineering Rework

BGA Reballing

Normal Procurement & Assembly Lead Times

1 - 5
days


Assembly without procurement

1 - 5
days


Turnkey Assembly (procurement+assembly)

The final lead time for a circuit board assembly order is procurement lead time plus assembly time.

On average, lead times are 1-5 days for assembly alone and 1-5 days for turnkey assembly.

If you have a design that requires fine pitch, a rush order or even the challenge of getting a hard-to-find component you have San Francisco Circuits, your PCB partner who is flexible and dependable for your most complicated needs.

Component Sourcing Lead Times

Full & Partial Turnkey Assembly - Typical turnaround times:

BOM Verification & Quoting 2 business days from submission
Component Sourcing 1-3 business days from order date (depending on availability)

 

Turn-Key PCB Assembly

We offer both full turnkey PCBA and partial turnkey. Both options have similar concepts - they reduce your responsibility to source electronic components, including overage calculations, managing the BOM, logistics, inventory and more.

For full turn-key services, we manage and produce everything including manufacturing the circuit boards, finding & ordering PCB components, quality inspection & testing and the final product assembly. Our technical experts apply their knowledge to each order, whether it be a low volume PCB assembly prototype project or a large scale production run.

What is Turnkey PCB Assembly and Why Should I Consider it?

Sourcing components is often problematic. Coordinating lead times, component overages, part substitution logistics, multiple component vendors and your PCB assembly house is a big drain of energy and resources.

In addition, many quality control factors come into play with consigned assembly kits.

Full Turnkey vs. Partial Turnkey (Consigned Assembly)

Full turnkey assembly includes the entire spectrum of services including:

  • Material & component sourcing & acquisition
  • Order tracking, shipment, logistics with assembly facility
  • Physical assembly of the printed circuit board
  • Quality control
  • Final shipment to you

Partial turnkey, on the other hand, allows customers to take control of one or more of the processes listed above. Typically, this would be sourcing and shipping some or all of the components (consignment or partial consignment).

The consignment assembly model is becoming less and less common due to the many benefits that come with full turnkey assembly.

Partial Turnkey & Consignment Options

  • Consignment: Full consignment means you provide the materials and components needed for a specific project by shipping it to us. We will then complete the assembly and deliver completed products.
  • Stocking Consignment: A stocking consignment is similar to full consignment but is an ongoing relationship. You purchase and ship us the material and have us stock it for future use, ensuring moisture-free conditions, proper inventory levels and quick access for new orders.
  • Combination / Hybrid Consignment: In this scenario, you provide some of the materials and/or components.

Benefits of Turnkey Assembly

In general, delegating all or part of the responsibility for component sourcing and assembly to us is beneficial for many reasons:

  • We have established relationships with all the major authorized component vendors which allow us to leverage better rates, more accurate ordering, more accurate delivery and more (economies of scale).
  • Turnkey assembly minimizes or eliminates the need for additional inventory storage for the electronic components.
  • We will ensure proper overage amounts for on-time delivery.
  • Saves time for you to utilize more effectively on other aspects of the project.
  • More control of quality assurance through every step of the process, including proper labeling, shipment, storage and a wide range of PCBA testing protocol.
  • Eliminates BOM and consignment kit inconsistencies (that may arise from part substitutions or additions/updates).
  • Benefit from the latest technology without new capital expenditures.
  • Reduced in-house kitting costs, including labor and intermediary shipping/receiving.

Typically, a full turnkey assembly will lead to a quicker delivery and more consistent end-products leading to a shorter time to market!

Guidelines for Partial Turnkey & Consigned Kit PCB Assembly

Components for surface mount assembly should be on tape and reel. Cut tape may also be used but only if there is sufficient tape to mount into the feeders.

Quantities & Overages

By far the most important factor for consigned PCB assembly is component quantities.

It is critical to provide the correct quantities, including overages, and ensure the count is correct when the components are shipped out (we cannot logistically count every single component).

Please refer to our component overages cheat sheet below for the quantity of spares needed on the tape to account for attrition:

Quantity Needed
Component Size Need less than 20 pieces Need less than 50 pieces Need less than 100 pieces
01005 Order 150 or more Order 200 or more Order 250 or more
0201 Order 100 or more Order 150 or more Order 200-250 or more
0402 Order 100 or more Order 150 or more Order 200-250 or more
0603 Order 100 or more Order 150 or more Order 200-250 or more
0805 Order 50 or more Order 100 or more Order 150 or more
1206 Order 50 or more Order 100 or more Order 150 or more

The quantities required above would be for each set up of the feeder and remaining parts will be lost during the removal and reinstallation. So, if the assembly job is being set up more than one time or on future runs, additional components will be required.

View more details on our PCB component overages "cheat sheet" page.

Proper Identification in BOM & Kit

When submitting a consignment kit, it is important that the part numbers match the BOM, including any alternate part numbers.

Advanced Packages / BTCs (Bottom Terminated Components)

BGAs, QFNs and other similar components should be verified to the PCB footprint. Footprint errors that are found at placement cause difficulties as they would require a special reflow process (often with custom tooling) after initial population and reflow soldering and cannot be hand soldered.

Inspection of Consigned Bare Boards

If the bare circuit boards will also be consigned, a full inspection of the boards should have been done beforehand. While we will conduct a basic quality inspection of the circuit boards, a full inspection of items like fabrication notes, hole sizes, certifications and dimensions should be conducted by the customer.

Contact our Turnkey PCB Assembly experts for a proposal today.

Submit your BOM for a Quote.

Contact us for a PCB quote
or call us at 1-800-SFC-5143

5 Essentials to Ensure Quality PCB Assembly

  1. Engineering Support - Your PCB assembly company should support you with Design for Manufacturability & Design for Testing Feedback
     
  2. Nitrogen Re-Flow - Improves soldering quality and enlarges process window
     
  3. Full X-Ray Inspection - Real-time X-Ray inspection and image analysis assists in the inspection process
     
  4. Automatic Optical Inspection (AOI) - Inspection for defects, such as missing & skewed components, offset, incorrect parts and polarity
     
  5. Flying Probe Test - Tests 100% short and open, failure of components, open & void issues on BGA/QFN

Contact our engineers to discuss your next assembly project.

Get professional advice on material selection, stack-up, copper weight, final finish, filled vias, stacked vias, blind and buried vias, drill to copper requirements, and much more.

Prototype PCB Assembly

PCB prototyping has always been one of our most requested services, whether it’s PCB prototype fabrication or assembly. Our expert engineers will check and test your layout to ensure the correct prototype is fabricated and assembled on the first assembly run. Through our network of PCB component suppliers and SMT assembly engineers, we can ensure you a quick turn around and top quality circuit board. We offer low volume circuit assembly for prototyping with DFM and DFT to eliminate possible issues in your product.

pcb-circuit-board

Assembled Microwave RF / PCB

Call our circuit assembly experts at 800-SFC-5143 to make your concept into reality!

Call us: 1-800-SFC-5143

Our experts are available 24/7 to consult you for your project

San Francisco Circuits, Inc.

1660 S Amphlett Blvd #200
San Mateo,CA 94402
Toll-Free: (800)732-5143
E-mail: sales@sfcircuits.com

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San Francisco Circuits - San Diego

3914 Murphy Canyon Rd., Suite A244
San Diego, CA 92123
Local: (858)576-7202

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06-17-2020

We are pleased to announce we have achieved NIST 800-171 compliance–meaning we are able to protect sensitive government data and information following federal guidelines from the National Institute of Standards and Technology (NIST)

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03-18-2020

The Health Officers of the Counties of San Francisco, Santa Clara, San Mateo, Marin, Contra Costa and Alameda have made an announcement that would impact our day-to-day work. Here’s information you need to know that could affect you.

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